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But that’s about to change as flexible electronics are increasingly woven into what are being called “smart fabrics.” Many of these are already available for purchase, such as leggings that provide gentle vibrations for easier yoga, T-shirts that track player performance and sports bras that monitor heart rate . Smart fabrics have potentially promising uses in health care (measuring patients’ heart rate and blood pressure ), defense ( monitoring soldiers’ health and activity levels ), cars ( adjusting seat temperatures to make passengers more comfortable) and even smart cities ( letting signs communicate with passersby). Ideally, the electronic components of these garments – sensors, antennas to transmit data and batteries to supply power – will be small, flexible and largely unnoticed by their wearers. That’s true today for sensors, many of which are even machine-washable. But most antennas and batteries are rigid and not waterproof, so they need to be detached from the clothing before washing it. My work at the ElectroScience Laboratory of the Ohio State University aims to make antennas and power sources that are equally flexible and washable. Specifically, we’re embroidering electronics directly into fabrics using conductive threads, which we call “e-threads.” An embroidered antenna. ElectroScience Lab, CC BY-ND The e-threads we’re working with are bundles of twisted polymer filaments to provide strength, each with a metal-based coating to conduct electricity. The polymer core of each filament is typically made out of Kevlar or Zylon, while the surrounding coating is silver. Tens or even hundreds of these filaments are then twisted together to form a single e-thread that’s usually less than half a millimeter across. These e-threads can be easily used with common commercial embroidery equipment – the same computer-connected stitching machines that people use every day to put their names on sports jackets and sweatshirts.

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